Metal Fabrication Mooresville NC | Laser Cutting, Bending, Welding | Farris Group
Mooresville, North Carolina is known for precision engineering, motorsports innovation, and advanced manufacturing. Production teams in this market require metal components that meet tight tolerances, assemble cleanly, and support high duty cycles. Farris Group provides metal fabrication services Mooresville, NC for carbon steel, stainless steel, and aluminum parts used in machine guards, chassis subframes, control cabinets, conveyor stands, and structural brackets. Work begins with a disciplined review of prints and models to confirm materials, tolerances, and hardware details.
Quality systems guide the entire workflow. The facility operates to the ISO 9001:2015 certified standard with documented procedures, revision control, and lot traceability. Incoming drawings and 3D models are checked for bend radii, hole sizes, weld symbols, and critical dimensions. Material selections are aligned with strength, weight, and environmental exposures. This consistent front-end process improves throughput and helps customers keep assembly lines on schedule.
Speed Meets Accuracy
Fabrication follows a methodical path. CNC laser cutting produces consistent edges and hole positions across nested sheets, conserving material and reducing secondary finishing. Programs are developed to maintain kerf quality and protect small features. Cut blanks transition to CNC press brake forming, where operators use programmed setups, calibrated tools, and gauges to hold bend angles and flange lengths within tolerance. Multi-bend parts are sequenced to maintain flatness and alignment.
Assemblies progress to MIG and TIG welding performed by certified welders who follow documented procedures. Robotic welding cells are assigned when volumes increase or when identical seams support efficiency. Fixtures control distortion and joint location on long members or tubular frames. Welds receive visual and dimensional checks for penetration, bead placement, and alignment. Dimensional inspections verify hole patterns, hinge locations, and mounting points that matter during final installation.
Material planning supports performance and service life. Stainless steel grades are matched to washdown areas and outdoor applications. Carbon steels support stiffness and impact resistance and are paired with coating systems for corrosion protection. Aluminum alloys are selected for weight-sensitive builds or to simplify manual handling. Farris Group coordinates finishing and integration, including powder coating, priming, galvanizing, PEM hardware installation, hinge and latch mounting, and gasketing. Kitting options organize parts by subsystem, cell, or phase so receiving teams can stage work without delays.
Inspection closes the loop. First Article Inspection can be completed for new part numbers. Dimensional reports are prepared for critical features. Mill certificates, weld procedure references, and welder qualifications are packaged when specified. The result is a part or assembly that meets the print and arrives with the records required by quality and purchasing teams.
Procurement-Ready Support With Global Reach
Mooresville contractors and manufacturers often connect to regulated programs and public works. Farris Group is a FedLinks Verified Federal Vendor, which supports procurement with traceable materials, welder qualifications, inspection logs, and process references. Documentation packages arrive with shipments or as digital submittals so compliance steps proceed without delays.
Logistics are coordinated to match production calendars. Orders can ship as bulk pallets, serialized kits, or grouped subsystems. Protective wrap and clear labels help crews move parts directly to assembly. Communication remains steady from quote through delivery, which reduces schedule risk and keeps projects on track.
To learn more about fabrication services in Mooresville, NC call 704-629-4879 or visit our website at Farrisgrp.com to request an expert consultation.
Farris Group serves customers across the United States, Mexico, Germany, and Central European markets.
Frequently Asked Questions about Fabrication Services in Mooresville, NC
Do you fabricate tubular frames and brackets for dynamic loads?
Yes. Frames, brackets, and gusseted structures are produced with fixture control and dimensional checks.
Can you integrate PEM hardware and captive fasteners in thin-gauge assemblies?
Yes. Hardware installation is verified during in-process and final inspection.
Do you support prototype-to-production transitions for motorsports suppliers?
Yes. Prototype iterations and controlled ramp-up schedules are available.
Can you label and kit parts by car system or cell?
Yes. Kitting and serialization follow the plant layout or subsystem numbering.
