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Metal Fabrication Boone NC | Laser Cutting, Forming, Welding | Farris Group

Boone, North Carolina supports a unique mix of industries. Outdoor products, municipal services, specialty manufacturing, and construction all require dependable metal parts that install cleanly and operate in variable weather conditions. High country projects face frequent temperature swings and exposure to moisture, so the performance of steel, stainless, and aluminum components matters. Consistent fabrication, clear documentation, and predictable schedules help teams protect uptime.

Farris Group provides metal fabrication services in Boone, NC with an ISO 9001:2015 certified process that guides every stage of work. The facility fabricates parts from carbon steel, stainless steel, and aluminum, and the production floor supports CNC laser cutting, CNC press brake forming, MIG and TIG and robotic welding, and in-process inspection. Technicians follow documented procedures that support repeatable results and accurate assemblies.

A Start-to-Finish Solution

Projects begin with a technical review. Drawings are checked for material grade, thickness, bend radii, hole patterns, and weld symbols. The team verifies fastener access and confirms clearances that will matter during installation. Stainless selections are matched to outdoor and washdown environments. Carbon steels are paired with coatings when projects specify corrosion protection. Aluminum is selected to meet weight targets or reduce handling strain during installation.

CNC laser cutting shapes parts with consistent edge quality and tight hole location control. Programs are nested to optimize sheet yield and reduce scrap. Cut blanks move to press brakes, where operators form angles, flanges, channels, and boxes using programmed setups and calibrated gauges. Parts that will be welded are measured again to confirm fit-up before assemblies proceed to welding.

MIG and TIG welding are performed by certified personnel. Robotic welding supports repetitive seams and higher volumes. Welds are inspected for alignment, penetration, and surface presentation. Assembly fixtures control distortion on long parts or complex geometries. Dimensional checks confirm the location of critical features such as mounting slots, hinge points, and latch landings.

Public projects in the Boone area require traceability and complete records. Farris Group is a FedLinks Verified Federal Vendor, and the company provides material certifications, welder qualifications, inspection logs, and weld procedures when required. That support helps municipal and state contractors maintain clean submittals and meet audit expectations.

A Commitment to Excellence

Value-added services include hardware installation, panel gasketing, and kit-level packaging. Orders can ship as bulk pallets or as labeled kits that match installation phases. Clear labels reduce receiving time and help field teams sequence work. Freight is coordinated to reach mountain job sites safely, and protective packaging guards finishes during transport.

Boone’s topography and weather patterns influence material selection and fabrication planning. Farris Group understands those realities and builds metal parts that perform under them. Schedules are communicated clearly, documentation is organized, and every job is inspected before shipment.

To learn more about fabrication services in Boone, NC call 704-629-4879 or visit our website at Farrisgrp.com to request an expert consultation.

Farris Group serves clients across the United States, Canada, and Western Europe.

Frequently Asked Questions about Fabrication Services in Boone, NC

Can Farris Group fabricate weather-resistant stainless assemblies for outdoor sites?


Yes. The team fabricates 304 and 316 components and coordinates finishes for mountain environments.

Is hardware installation available for enclosures and doors?


Yes. PEM hardware, hinges, latches, and gasketing can be installed per print.

Do they provide dimensional reports for critical hole patterns?

Yes. Dimensional verification is available for features identified on the drawing.